How AI Can Help Poultry Processors Optimize Daily Production and Avoid Downgrades

Ever wondered what AI can do for your production? The answer may be more powerful than you think.

In today’s world, technology touches nearly every aspect of our lives—from smartphones to smart homes—and we have welcomed it for the convenience and efficiency it brings. Yet in poultry processing, the adoption of advanced technologies has lagged behind. Concerns around data privacy and security are valid, but they shouldn’t stand in the way of embracing solutions that can transform both your production line and your bottom line.

The poultry industry has come a long way, evolving from manual, labour-intensive operations to high-speed, automated lines. In this fast-moving environment, consistent product quality is critical. Traditionally, vision systems have been used post-chilling to assess whole bird quality, offering valuable insights—but only at the very end of the process.

That is now changing. AI-powered vision systems like BAADER’s ClassifEYE are redefining what is possible, enabling real-time data capture and smarter, data-driven decisions throughout the entire production line. Implementation is no longer just a possibility—it is a necessity for processors aiming to stay competitive.

Real-Time Quality Control at Every Step

ClassifEYE isn’t just another camera system. It is an intelligent, learning tool that brings real-time, high-speed quality detection to multiple points along the processing line. Built in-house by BAADER, ClassifEYE uses AI to detect process anomalies and quality defects with consistent accuracy.

Here is how it works:

• High-resolution images are captured at key locations.
• AI algorithms analyze the images using pre-trained models and real-time data.
• Results are delivered instantly through intuitive dashboards—so your team can act fast.

Smarter Insights, Fewer Downgrades

The true power of ClassifEYE lies in its ability to learn and improve continuously. When you move the camera to a new location or introduce new defect categories, the system adapts by learning from accurately labelled data. Once trained, it performs consistently—even in high-speed environments.

By placing ClassifEYE units at critical control points—like individual machines, production zones, or transition stages—you gain visibility across the entire process. This enables you to:

• Pinpoint the exact source of downgrades
• Track quality trends across production areas (Slaughter, Defeathering, Evisceration)
• Compare machine performance to fine-tune operations
• Perform predictive maintenance based on actual performance data

The result? More control, fewer surprises, and significantly reduced product loss.

Scalable, Modular, and Ready for the Future

No two processing plants are alike—and that is why ClassifEYE is designed to grow with you. Whether you are looking to improve one area or transform your entire facility, the system scales effortlessly. Add cameras. Expand coverage. Dive deeper into data analytics. The system adjusts to your needs, not the other way around.

Embrace the Future Without Compromising on Security

We understand the concern around data—where it goes, who can access it, and how it is protected. That is why BAADER builds security and data privacy into the core of its solutions. You maintain full control over your data, and we ensure it stays protected, so you can focus on improving performance and profitability without compromise.

"At BAADER, we’ve placed special emphasis on developing this game-changing vision system by assembling a dedicated team of experts across vision technology, machine learning, software engineering, and poultry processing. What truly sets this solution apart is that it’s built in close collaboration with poultry processors—ensuring it addresses real-world challenges and delivers tangible value where it matters most.

This system introduces an entirely new way to control critical processes in poultry production. It empowers our customers to continuously optimize performance and reduce profit loss with precision and confidence.

We’ve also designed the solution to be highly flexible. Any processor looking to enhance production control can start with a single computing unit and scale up to 24 cameras—either all at once or incrementally, depending on operational needs. And of course, we ensure that all data is protected using robust, industry-standard security protocols, safeguarding operations from the factory floor to the cloud”. 

Michael Gillespie (Global Product Manager Platforms, Automation and Software)

AI isn’t a trend, it’s a tool, and in poultry processing, it is a tool that is already reshaping how we manage quality, productivity, and profitability. ClassifEYE empowers processors to act faster, respond smarter, and continuously improve operations.

So, if you have been wondering what AI can do for your poultry production, the answer is simple: it can do a lot—starting today.

Contact us to learn how ClassifEYE can be tailored to your operation. Let us optimize production and eliminate downgrades—together.