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Real-Time Rest Meat Detection
Inline, automatic control of remaining meat on carcasses
Automate Scrape Testing with Continuous Digital Monitoring
Deboning breast meat is a profitable way to enhance poultry meat value, but leaving too much meat on the carcass can be costly. Poultry processors invest in continuous worker training or advanced automatic deboning machines to ensure optimal yield. However, equally important is the ongoing monitoring of meat left behind after filleting. Excessive leftover meat is a direct indicator of lost business opportunities, and immediate action must be taken to minimize waste and secure profitability.
Laborious and Inconsistent Scrape Tests
Traditionally, deboning performance has been monitored using the rest meat scrape test. This method involves manually removing the remaining meat from the carcass, weighing it, and manually recording and reporting the data. The process is time-consuming, often inconsistent, and heavily reliant on manual labour. Additionally, it identifies low deboning performance only after batch processing is complete, delaying corrective actions and resulting in lost revenue. As the industry advances towards greater automation, finding more efficient and reliable methods for tracking performance is essential to improve productivity and maintain high standards.
Constant Digital Monitoring of Rest Meat
To provide customers with an automated tool for continuously and consistently measuring the amount of residual meat left on carcasses, BAADER introduces ClassifEYE Rest Meat Detection, an AI-based vision technology positioned after fillet harvesting.
Whether on a manual deboning line or an automatic deboning machine, the ClassifEYE system uses a vision camera to capture an image of each carcass. It then analyzes the front of the carcass and provides real-time information about the deboning performance of each carcass. This allows processors to quickly react to any negative trends and immediately enhance profitability. By leveraging advanced technology, ClassifEYE ensures precise monitoring and optimizes the efficiency of any deboning process.
An Image Reveals More Than Residual Meat
ClassifEYE Rest Meat Detection offers several real-time detections after fillet harvesting:
- Remaining meat (inner and/or outer fillet) located anywhere on the carcass.
- Keelbone remaining on fillet during butterfly production
- Damages to the carcass
- Heat map showing the location of remaining meat
- Weight estimation of residual meat on the carcass
Easy Dashboard Overview
The detection data is presented in an easily understandable dashboard that gives instant insights into deboning performance and specific areas where performance can be immediately improved. The dashboard is fully customizable to different users and designed to help the user to easily interpret the detections.
In addition to an easy dashboard overview, the system allows for automated and paperless reporting for defined time periods.
Constant Monitoring to Identify Areas for Immediate Improvements
- Missed Inner Fillet
- Carcass damages
- Location of rest meat
- Estimated weight of rest meat
- Efficiency: Number of carcasses processed
- Efficiency: Number of empty units
- Team or shift efficiency
- Line or location efficiency
Want to learn more?
Contact us today to discover how the ClassifEYE technology can improve your daily operations. Our experts are ready to provide insights into how this innovative solution can streamline your processes, enhance efficiency, and deliver exceptional results.