BAADER Blog

BAADER has a long history of providing vision systems for quality grading in distribution applications. Our globally recognized ClassifEYE® system has been in operation for many years. The latest innovation, AI-based ClassifEYE® 2.0, represents a substantial step forward, taking vision technology to the next level and enabling real-time processing optimization throughout the entire processing phase. Within these pages, you have the opportunity to get insights into the BAADER development team by reading an interview with Dr Fabian Isernhagen, Director of Vision and Machine Learning.

In the dynamic landscape of our industry, the importance of fostering strong relationships with customers cannot be overstated. Relationships are built on a foundation of trust, mutual understanding, and long-term collaboration. Establishing and maintaining a positive rapport with customers is not just a nicety; it's a strategic imperative that can significantly impact the success and sustainability of our business.

Business Growth Based on New Technologies Ubojnia Drobiu Leszek i Jerzy Smolarek Sp. J. (Smolarek) is a prominent poultry processing company with a rich history spanning three generations of poultry farmers. Smolarek has navigated challenges in maintaining production efficiency and quality within the dynamic poultry industry. The company's commitment to embracing technological advancements and automation stands out as a proactive strategy, reflecting its forward-thinking approach to staying prepared for the future amidst the evolving landscape of the poultry industry.

The COVID-19 pandemic left a profound and lasting impact on labour shortages within the poultry processing industry. Even as the pandemic subsides, the repercussions persist. During the height of the pandemic, many workers exited the industry and have not returned. Today, processing plants find themselves in fierce competition with other sectors to secure the manual labour they rely on. This labour scarcity presents a barrier to the growth of businesses within the poultry processing sector.

In recent decades, there has been a significant increase in the size and weight of broilers to improve overall processing efficiency. This translates into the ability to produce more chicken meat per hour, particularly when dealing with larger animals. However, these advancements come with their own set of processing challenges directly related to the accelerated growth rate.

Traditionally, breast filleting has been carried out manually on labour-intensive cone lines, a practice that persists to this day. However, there is a growing trend toward automating this process, and it’s not without reason. Firstly, manual filleting relies heavily on skilled workers who must ensure both high yield and quality. Unfortunately, even with skilled workers, human factors can introduce inconsistencies throughout the working day. Fatigue and lapses in concentration are unavoidable. Moreover, as production line speeds increase, manual cone lines occupy considerable space. As a result, the global poultry industry has witnessed a significant surge in the adoption of automatic deboning lines, encompassing both semi-automatic and fully automatic systems. However, when going from manual to automatic deboning, several factors must be considered.

The drive behind this statement from Eskil Laukvik, COO SinkabergHansen, was the starting point for a significant increase in factory capacity.

In a world where digitalisation is the key catalyst for industry evolution, we at BAADER have taken a strategic leap towards digital transformation in the food processing sector. The company has secured a majority stake in EMYDEX Technology, a move that not only amplifies the digital expertise of BAADER but also fuels EMYDEX's expansion and market penetration.

In a world where carbon footprint is a constant challenge and alarming difficulties in access to electrical energy are affecting our customers, we in BAADER are proud to contribute to solutions to the challenges. In an Icelandic part of the BAADER organisation called SKAGINN 3X we are building Plate Freezers that are by far more energy efficient than the traditional Blast Freezers.