A percussive system with BAADER 101 or BAADER 102 that not only provides very relevant processing benefits like extended pre-rigor time, less intense rigor and in general improved flesh quality - Ikejime certified quality. Measuring every fish individually and automatically adjusting the processing parameters makes sure perfect results – and this got confirmed by EEG testing. Not on average but every single time. Additionally, any fish not fitting the system by size, orientation or positioning is redirected to a manual station without harm.

Food safety is the backbone of the industry. We have got a major update on the way that‘s taking hygienic design and cleanability to another level. BAADER 144 Pro is CIP-ready for unmatched hygiene. Automatic, reproducible cleaning procedures significantlyreduce the bacterial load compared with manual cleaningroutines, making hygiene control more reliable and consistent across shifts. This results in safer products and fewer interruptions due to downtime.
Beside this BAADER 144 Pro is a good example how we think modularization can look like. Breaking down a complex processing system into individual and independent pieces or modules allowing for customized processing solutions for various salmonid species and automation demands.

Highly intelligent detection systems and algorithms can help to make decisions about best value utilization for each fish from the moment it enters a processing plant. Automatically detecting outside and inside quality factors during primary processing and various value determining factors in value adding for example – before it’s too late. Routing each fish and fillet through the facility to generate maximum profit, elevate product quality – and reduce waste.

Even today, many fish species are still cut by hand. Automation is only available for the most common products. Small-volume species are challenged by high labour costs, the risk of contamination, and a strong dependency on operator skills. Automating the splitting process helps increase productivity and reduce dependency on manual labour. This makes the final products more appealing from a commercial perspective. With our splitting machine, we are setting a new standard for processing smaller volumes. Processors can reduce production costs and no longer need to rely on a highly trained workforce.

When descaling is done right, the whole value chain benefits.
Our adcanced solutions are engineered to optimize performance throughout the entire fish processing workflow.
Beyond removing scales when required, we also generate valuable by-products such as fish scales and descaled skin, which can be put to a wide range of creative, practical, and even culinary uses.
Our skinning machines and the descalers are prime examples how we support companies which manufacture end products like collagen, gelatine, fish leather, or oils and on the other hand companies which aim for a perfect fillet surface.
Our automatic pin bone removing solutions for mackerel pays also off when we talk about maximizing value. A mackerel fillet with no bones - just perfection and great apperance gives maximum value to the customer and the end consumer.

Throughout each step of the processing line, our equipment helps facilitating the 100% fish utilization objective. We design each of our solutions with the highest raw material usage and efficiency in mind. From the cleanest gutting to the highest quality fillet, with BAADER´s solutions you can rest assured to generate the highest value. Even the remaining by-products are of such quality that they can easily be applied as a renewable source for a wide variety of value-added products.